Wazatron wrote:
For future build considerations, is there a relatively easy way to hook a board up to power before soldering the connections to the DC jack in the enclosure? Since the enclosure is an internally threaded type I'd have to cut the wires and re-solder from scratch to remove the entire pedal from the enclosure. In the future I'd love to be able to test the pedal before really strapping it down in the box.
I'd just de-solder and re-solder the DC jack, but then again I'm very comfortable with that process from many years of experience. You can also use longer wire connections (2" or so) on the DC jack, which will allow you to pivot the PCB up out of the enclosure while leaving the DC jack connected. A third option is to buy the kit with an external nut jack, which doesn't need to be disconnected to remove the entire PCB assembly from the enclosure. Even for the kits where the external jack isn't listed as an option, you can request that substitution.
One other thing I should mention is that there are several of the BYOC kits (mostly older ones) where the output jack grounds
through the metal enclosure, so that the circuit won't work properly if it's not mounted in the enclosure. If it's necessary to test the circuit out of the enclosure in such a case, run a temporary jumper between the sleeve tabs of the two I/O jacks.
Wazatron wrote:
Next I will reflow all joints again and then break out the Signal Tester and go from there.
I think this is probably your best bet. I didn't see anything amiss in your build, and your solder quality looks quite good. I suspect that one of the transistors might be bad (one of the JFETs, most likely, as these are more delicate than the BJT's), but the signal tester should pinpoint it for you.
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