OK, bear with me here, because this is pretty convoluted:
The way the Millenium Bypass (M/B) circuit for the main footswitch indicator LED works is this: When the M/B circuit is
not connected to the output of the effect circuit, it lights up the LED. This is because it needs a connection to the ground resistor at the output of the effect circuit for the M/B circuit to switch off the LED. Lug 8 of the main footswitch is the effect circuit output, lug 7 is the connection to the main output jack, and lug 9 connects to the M/B circuit. (The Divided Octave schematic shows lug 9 going to the output and 7 to the M/B, but this is incorrect.) So when the footswitch is in the engaged position, the M/B circuit lacks the connection to the effect circuit needed to turn off the LED. When the footswitch is in bypass, the M/B-effect circuit connection is made and the LED shuts off. So the fact that your main footswitch LED isn't always shutting off when it should indicates that the connection to the effect circuit isn't always being made. So what's up with that?
The connection to the effect circuit can go two ways, depending upon the position of the "Bass Only" (B/O) footswitch. When it's engaged, the B/O LED lights up (it's a regular LED circuit, not another M/B) and lug 8 connects to lug 7, which is the B/O portion of the effect circuit. When not engaged, lug 8 connects to the full bass + ringer effect circuit output at lug 9. (Lugs 7 & 9 are switched on the schematic for this footswitch, too.) In both cases, the required ground resistor for the M/B LED turn-off is present--R34 for the full effect path and R17 for the B/O path. See labeled PCB diagram below.
What appears to be happening in your pedal is that connection through the B/O switch to the ground resistor is working for the bass setting but not for the full effect path. This would seem to have to be due to one of three possibilities:
- The B/O switch is not making the lug 9-lug 8 connection internally in the switch, i.e. the switch is bad.
- There's a problem with the wire connection between lug 9 of the B/O switch and the PCB.
- There's a problem with a solder connection on either R34 or R35 on the PCB.
Of these, the first one is probably the most likely. But you can determine which of these is the problem by disconnecting the power source, setting the B/O switch to the full effect position and testing for continuity/resistance from lug 8 of the B/O switch to (1) lug 9, (2) the top leg of R35, (3) the top leg of R34, and (4) ground. The resistance results should be ~0 for (1) and (2), approx. 560 ohms for (3) and about 22.6 Kohms for (4).
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